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Activated carbon (also called activated charcoal) is the more general term which includes carbon material mostly derived from charcoal. It denotes a material which has an exceptionally high surface area, typically determined by nitrogen adsorption, and includes a large amount of microporosity. Sufficient activation for useful applications may come solely from the high surface area, though often further chemical treatment is used to enhance the adsorbing properties of the material.
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It can generally be produced in two different processes:
Saturated active carbon can be regenerated by heating.
Activated carbon may have a surface area in excess of 500 m²/g, with 1000 m²/gram being readily achievable. A tennis court is about 260 m².
Under an electron microscope, the structure of activated carbon looks something like ribbons of paper which have been crumpled together, with a few wood chips thrown in for good measure. There are a great number of nooks and crannies, and many areas where flat surfaces of graphite-like material run parallel to each other, separated by only a few nanometers or so. These micropores provide superb conditions for adsorption to occur, since adsorbing material can interact with many surfaces simultaneously. Tests of adsorption behaviour are usually done with nitrogen gas at 77 K under high vacuum, but in everyday terms activated carbon is perfectly capable of producing the equivalent, by adsorption from its environment, liquid water from steam at 100 °C and a pressure of 1/10,000 of an atmosphere.
Carbon aerogels, while more expensive, have even higher surface, and find use similar to activated carbon in special applications.
Activated carbon is used in metal extraction (e.g. gold), water purification (especially in home aquariums), medicine, wastewater treatment, filters in gas and filter masks, filters in compressed air and gas purification, and many other applications.
Carbon adsorption has numerous applications in removing pollutants from air or water streams both in the field and in industrial processes such as:
Activated carbon is used to treat poisonings and overdoses by oral ingestion. It prevents absorption of the poison by the stomach. In other cases of suspected poisoning, medical personnel administer activated carbon on the scene, and the stomach is pumped at the hospital.
The typical adult dosage is 25-50 grams. Pediatric dosages are 12.5-25 grams. Incorrect application to children (i.e. to the lungs) will usually result in a fatality if immediately unchecked. For pre-hospital use, it comes in plastic tubes or bottles, commonly 12.5 or 25 grams, pre-mixed with water. The trade names inclue InstaChar, SuperChar, Actidose, and Liqui-Char, but it is commonly called simply Activated Charcoal.
Activated Charcoal does NOT bind well to:
1) Lithium, strong acids and bases, metals and inorganic minerals (examples of these are sodium, iron, lead, arsenic, iodine, fluorine, and boric acid)
2) Alcohol (such as ethanol, methanol, isopropyl alcohol, glycols, and acetone)
3) Hydrocarbons (such as petroleum distillates and plant hydrocarbons like pine oil)
Filters with activated carbon are usually used in compressed air and gas purification to remove oil vapour, odor, and other hydrocarbons from compressed air and gas. The most common designs use a 1 stage or 2 stage filtration principle where activated carbon is embedded inside the filter media.